4M1E In Façade QC

  • Man --- Features of character? Professional ability? Work attitude?Understanding of product quality?
  • Machine --- Equipment is working properly? Suitable tools?Tools regular calibration and inspection?
  • Material --- Form a complete set of materials? Raw material qualified? Semi-finished productqualified? Accessories qualified? Finished product qualified?
  • Method --- Correct production drawings? ITP? Correct quality plan? Correct rules and regulations?
  • Environment --- Suitable warehouse? Dust free room for structural sealant?Semi-finished and finished products protection? Suitable curing environment?

Façade QC Service.

  • Periodic QA/QC inspection and report.
  • Full time QA/QC inspection and report.
  • Façade fabrication QA/QC inspection and report.
  • Façade raw materials production/suppliers QA/QC inspection and report.
  • Production progress report.
  • Other customized façade service.

Pritzke Facades Quality Management System

Pritzke Facades provide close-loop QM for each process, each product, each project. Not just for final finished products.

QC engineers Qualification
All experienced.
AAll dedicated.
Incorruptibility and self-discipline.
All QC staffs were recommanded by the authoritative experts trust, must be trained and qualified and passed Pritzke Faça internal requirement.
Average over 15 yrs experience in global façade projects previously worked as QC directors/managers/masters in CNYD, JANGHO, AVIC.
Management Time Apportion
80%~85% in QC and QM and work in workshop.
15%~20% in programmer tracking.
Could be adjusted based on client instructions.
Quality Management
Inspect each production stage from beginning to end for each panel, including raw material inspection, machining, framing, glazing, cleaning, package, loading containers.
  • 80%~85% in QC and QM and work in workshop.
  • 15%~20% in programmer tracking.
  • Could be adjusted based on client instructions.
Shopdrawing Review.
Shopdrawings for each project reviewed by all QC engineers in Pritzke Facades, to summarize key quality points and potential quality risk points.
Factory production Drawings Review.
Compare factory production drawings against approved shopdrawings randomly, to ensure if production drawing comply with approved shopdrawings.
Package
Ensure package sequence comply with approved package plan and installation sequence.
Loading container inspection
Inspect each stillage, each crate, each stillage.
  • Ensure stillage/crate structural safety.
  • Ensure products will not be damaged during loading container.
  • Ensure stillage/crate were fixed well in container.
  • Ensure the loaded products ID & qty comply with packing list labelled.
Programmer Tracking
Compare curent material arrival and current production progress againt apporved programmer.
Raise production delay risk in time to factory and client, and push and follow up.
To record each assembled panel status, from machining, framing, backpan, glazing, package till shipped. Same to bulk materials, subframes.
To record and reminder whether all products in one floor have been fully shipped in time.
Report submittion
Daily QC report,including:
  • Daily materials arrival and random result.
  • Daily machining, framing, backpan, glazing, package, loading container.
  • Daily quality defaults and rectification status. Photos with quality defaults are in front pages for easy reading.
  • Delay risk.
Daily production progress report:
  • Record each assembled panel status, from machining, framing, backpan, glazing, package till shipped. So client will see where each panel goes daily.
Weekly report, including:
  • Finished panels manufactured weekly.
  • Shipped panels weekly.
  • Raw material random inspection qty and default qty.
  • Structural sealant snap test, butterfly test, deglazing test weekly and default qty.
  • Submerging test weekly and leakage qty.
  • Sliding door, swinging door and awning window erection test weekly and default qty.
  • All quality defaults tracking list from the 1st day of production, to record which default has been closed and which default is still open.

Façade QC Plan


Inspection Tools


Progress Tracking Software

Façade Production Quality Critical Control Point Inspection

➢ Aluminium Extrusion & Aluminium Panel Coming Inspection.

Metal curtain wall

Dim inspection

Metal curtain wall

Wall Thk inspection

Metal curtain wall

Angle inspection

Metal curtain wall

Hardness inspection

Metal curtain wall

Color inspection

Metal curtain wall

Adhesion inspection

Metal curtain wall

Film Thk inspection

Metal curtain wall

Gloss inspection

➢ Glass Coming Inspection.

Metal curtain wall

Logo inspection

Metal curtain wall

Low-e inspection

Metal curtain wall

Color inspection

Metal curtain wall

Sealant inspection

Metal curtain wall

Dim inspection

➢ Machining Inspection.

Metal curtain wall

Cutting length inspection

Metal curtain wall

Cutting angle inspection

Metal curtain wall

Tooth hole inspection

Metal curtain wall

Holes inspection

➢ Framing Inspection.

Metal curtain wall

End clearance

Metal curtain wall

End sealing

Metal curtain wall

Screw sealing

Metal curtain wall

Height difference inspection

Metal curtain wall

Dim inspection

Metal curtain wall

Gap Inspection

➢ Glazing Inspection.

Metal curtain wall

Butterfly Test

Metal curtain wall

Breaking Test

Metal curtain wall

Peel Test

Metal curtain wall

Double Clear Inspection

Metal curtain wall

Primer Inspection

Metal curtain wall

Structural Adhesion Inspection

Metal curtain wall

Curing Humiture Inspection

Metal curtain wall

Package Inspection

Metal curtain wall

Loading Inspection

Inspection Forms